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SR過(guò)濾洗滌干燥多功能機(jī)(二合一/三合一) |
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SR過(guò)濾/洗滌/干燥多功能機(jī)(二合一、三合一)
概述
過(guò)濾/洗滌/干燥多功能機(jī)是在一個(gè)反應(yīng)容器內(nèi)可先后完成攪拌,反應(yīng),過(guò)濾,洗滌,脫液,干燥等多種工藝的多功能設(shè)備,具有簡(jiǎn)化流程,提高生產(chǎn)效率,防止物料污染,蒸汽滅菌,物料更換方便,機(jī)電一體化等優(yōu)點(diǎn)。同時(shí)可使整個(gè)產(chǎn)品生產(chǎn)過(guò)程的潔凈廠房面積大幅度減少,大大降低客戶的基礎(chǔ)投資費(fèi)用,廣泛用于化工,驚喜化工,生物化工,制藥,食品,礦山,冶金,輕紡,印染等行業(yè),特別適用于潔凈度要求高,小批量多品種的生產(chǎn)場(chǎng)合。
結(jié)構(gòu)及工作原理
本機(jī)的特點(diǎn)是除底部設(shè)置快開(kāi)液壓升降平板式過(guò)濾裝置外,在筒體的圓周方向設(shè)置了圓筒式過(guò)濾裝置,這是全世界的平板式過(guò)濾機(jī)都沒(méi)有的結(jié)構(gòu),其過(guò)濾面積是同類(lèi)過(guò)濾機(jī)的2-3倍,可使同樣大小的設(shè)備過(guò)濾時(shí)間大大縮短。
設(shè)備內(nèi)部有特殊結(jié)構(gòu)的攪拌裝置進(jìn)行攪拌,該攪拌裝置通過(guò)頂部電動(dòng)機(jī)機(jī)減速機(jī)等驅(qū)動(dòng)裝置,并通過(guò)液壓裝置驅(qū)動(dòng),可使攪拌裝置上下運(yùn)動(dòng),一實(shí)現(xiàn)對(duì)反應(yīng),過(guò)濾,洗滌及干燥物料等的不同攪拌和出料需要。
中部圓筒體外有夾套進(jìn)行加熱,底部過(guò)濾面下方也可加熱裝置進(jìn)行加熱,以滿足干燥時(shí)對(duì)物料的加熱要求,必要時(shí)還能設(shè)置空心軸和空心攪拌裝置同時(shí)對(duì)物料進(jìn)行內(nèi)加熱,大大提高本機(jī)對(duì)物料的干燥效率。
本設(shè)備在中部筒體的側(cè)下方設(shè)置有特殊結(jié)構(gòu)的液壓自動(dòng)排料裝置,以便過(guò)濾濾餅或干燥好的物料被密閉自動(dòng)排出。
被過(guò)濾物料從設(shè)備頂部加入,通過(guò)抽真空或加壓的方式把物料壓干。對(duì)于要洗滌的物料,可在濾干后加入洗滌液通過(guò)攪拌再漿后再濾干,洗滌可進(jìn)行多次,洗滌濾干后的物料在夾套,空心軸空心攪拌漿及濾板下通入熱載體對(duì)物料進(jìn)行加熱攪拌干燥,最終干燥好的物料從筒體側(cè)面排出,干燥時(shí)也可在過(guò)濾板底下通入熱空氣或熱氮?dú)獾葘?duì)物料進(jìn)行熱風(fēng)干燥,大大提高干燥速率。
主要優(yōu)點(diǎn)
一機(jī)多用,可在一臺(tái)機(jī)內(nèi)完成反應(yīng),萃取,過(guò)濾,洗滌,反復(fù)多次過(guò)濾洗滌,干燥等多種操作,并直接得到成品。
密閉操作,特別適合處理易燃易爆,有毒或劇毒的危險(xiǎn)產(chǎn)品及不允許有污染的鮮美食品,生物制品和藥品等。
從進(jìn)料到產(chǎn)品排出,全部過(guò)程在一臺(tái)機(jī)內(nèi)完成,使工藝流程大大縮短,設(shè)備數(shù)量大大減少,從而使廠房和設(shè)備及工藝管道,閥門(mén)等的投資大大節(jié)省。
特殊的攪拌結(jié)構(gòu),加上液壓升降裝置,即可使攪拌裝置對(duì)物料進(jìn)行充分高效攪拌,同時(shí)又節(jié)省攪拌功率。
由于本機(jī)設(shè)置了底部平板式過(guò)濾和圓筒過(guò)濾,過(guò)濾面積是常規(guī)設(shè)備的2-3倍,大大縮短過(guò)濾時(shí)間和提高過(guò)濾效率。
在洗滌階段,由于本機(jī)能反復(fù)多次進(jìn)行自動(dòng)攪拌再漿洗滌,洗滌方便,洗滌效果好。
由于筒體夾套、濾板下方或空心攪拌軸,攪拌漿均能對(duì)物料進(jìn)行加熱干燥,干燥效率高。還可對(duì)物料進(jìn)行熱風(fēng)干燥,大大縮短干燥時(shí)間。
由于是全密閉操作,無(wú)物料無(wú)任何污染因而加工出的產(chǎn)品質(zhì)量,操作環(huán)境極佳。
SR filter / washing / drying multifunction machine (two in one, three in one)
Summary
Filter / washing / drying machine is a multifunctional complete mixing, in a reaction vessel reaction, filtration, washing, dewatering, drying and other multi-functional equipment technology, has the advantage of simplifying the process, improve production efficiency, prevent material pollution, steam sterilization, convenient replacement materials, mechanical and electrical integration etc.. At the same time can make the whole production process of the clean room area is greatly reduced, greatly reduce the investment costs on the basis of the customer, widely used in chemical industry, fine chemical, bio chemical, pharmaceutical, food, mining, metallurgy, textile, printing and dyeing industry, especially suitable for high cleanliness requirements, many varieties of small batch production.
Structure and working principle
The machine is characterized in quick opening is arranged at the bottom of the hydraulic lifting plate type filter device, a cylinder type filter device is arranged in the circumferential direction of the cylinder, the structure of plate type filter of the world are not, the filter area is 2-3 times the same filter, can make the equipment of the same size greatly shorten the filtration time.
Inside the device with a stirring device with special structure of stirring, the stirring device through the top of the motor reducer drive device and is driven by the hydraulic device, the stirring device to move up and down, a realization of the reaction, filtering, washing and drying materials of different mixing and discharging needs.
The central cylinder clamping sleeve is heated, filtered below the bottom surface can also be heating device for heating, heating the material to meet the requirements of drying, when necessary, but also set the hollow shaft and a hollow stirring device of the material in the heating, greatly improve the efficiency of the drying machine for material.
The utility model is characterized in that a hydraulic automatic discharging device with a special structure is arranged at the lower side of the central cylinder body, so that the filter cake or the dry material can be automatically discharged.
Filtered material from the top, through the vacuum or pressurized way to dry material. For the material to be washed, can add the washing liquid in the filter after drying by stirring slurry after washing the filter dry, can be repeated washing, filtered and dried material in the jacketed hollow shaft, hollow stirrer and filter plate under the access of the material for the heat carrier heating stirring and drying, the final drying the material discharge from the side of the tube, which can dry hot air or hot nitrogen enters in the filter plate of material under hot air drying, the drying rate is greatly improved.
Main advantages
The utility model has the advantages of multiple functions, such as reaction, extraction, filtration, washing, repeated filtration, washing, drying, etc., and can obtain the finished product directly.
Closed operation, especially suitable for the treatment of flammable, explosive, toxic or highly toxic and dangerous products, and does not allow pollution of delicious food, biological products and medicines, etc..
From the expected product discharge, the whole process is completed in a machine, so that the process is greatly reduced, the number of equipment greatly reduced, so that the plant and equipment and process piping, valves and other investment greatly saved.
The utility model has the advantages that the special stirring structure and the hydraulic lifting device can make the stirring device fully and efficiently stir the material, and simultaneously, the stirring power is saved.
Because the machine is equipped with the bottom plate type filter and the cylinder filter, the filtering area is 2-3 times of the conventional equipment, which greatly reduces the filtration time and improves the filtration efficiency.
In the washing stage, because of the function of repeated automatic mixing and pulp washing, easy to wash, good washing effect.
Because of the cylinder jacket, the filter plate or the hollow mixing shaft, the stirring slurry can heat and dry the material, and the drying efficiency is high. The material can also be hot air drying, greatly reducing the drying time.
Because it is a fully closed operation, no material without any pollution and thus processed product quality, excellent operating environment.